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Why is window cracking?

Asked January 8, 2017 by a homeowner in Windows (L P)

I’m looking for some thoughts on what might be causing my Andersen window to crack. This is a double-hung window and it is the upper section that cracks. I already changed it once and it cracked again. I did some reading and found that it might be a thermal stress crack due to temperature changes. The house is a raised ranch and the window is in the lower section of the knee-wall in the middle of the house. The house does get a lot of sun, but there is a bush in front of the window and there is also 18” overhang for the upper section of the house. I mention this since articles about thermal stress cracks state that shadows and heat transitions are the cause. I also read that there is really no way to stop this from happening. In any case, before I change the window again I wanted to get some different opinions.
There is another thing that I was thinking might be causing the issue. When the window was installed it was secured from the outside using the flanges on the window. However, on the inside it was also shimmed on both sides and the top since pine trim jambs were needed to accommodate a 2X6 wall. I checked and the shims go all the way in the gap against the side of the window and not just where the pine jamb was added. So, could it be that the window being shimmed is causing the problem and not allowing for expansion and contraction? Should Andersen windows be shimmed at all on the inside? I know the shims are needed behind the pine jamb, but these shims go all the way in. I can send pics if needed. Thanks

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    VNOC Handy ServicesContractorAugust 28, 2026

    It sounds like you're dealing with a challenging issue. Thermal stress cracks are indeed common, especially in windows that experience significant temperature fluctuations. Since your window is in a sunny location, it’s possible that the heat is causing expansion in the glass, leading to cracks.

    Regarding the shimming, windows should typically be shimmed to ensure proper alignment and support, but excessive shimming that restricts movement can lead to issues. Ideally, shims should only be placed where necessary to support the window frame without impeding its ability to expand and contract. If shims are too tight or not installed correctly, they could contribute to stress on the window.

    Before replacing the window again, consider having a licensed window contractor evaluate the installation. They can assess whether the shimming is appropriate and if the window itself is suitable for your climate and conditions. Costs for a professional assessment typically range from $50 to $150, depending on your location.

    As a next step, I recommend getting 2-3 local quotes on Handyman.com for a thorough inspection and advice on how to proceed.

    — Assisted answer

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